Maintenance Schedule Of Cylinder Dryer

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Maintenance Schedule Of Cylinder Dryer

Objects:

  1. To know the gearing mechanism.
  2. To know the different types of maintenance.
  3. To inspect different controlling points.

Main parts:

  1. Hollow cylinder
  2. Guide roller
  3. Free roller
  4. Pin roller
  5. Swimming roller

Utilities:

  1. Electricity
  2. Water
  3. Steam

Maintenance:

  1. Guide roller: Here we have to look over the movement of guide roller. We have to provide the steady of guide roller or without movement of guide roller.
  2. Free roller movement: Free roller should be move freely as the path of material. So we always look over of the free movement of free roller.
  3. Proper gearing: It is very important that the lack of proper gearing will hamper the correct function. So we have to maintain the gearing properly.
  4. Motor revolution: For proper speed the correct rpm of motor should be check as maintenance.
  5. Proper heating: We have to confirm of even & proper heating of every cylinder as the action of drying.
  6. Let out of condensed water: After drying action simultaneous the steam can be condensed to water & should be let out by the exhaust pipe. So it should be maintained properly.

Uses of cylinder dryer:

  1. To dry the fabric
  2. To remove the remaining excess water from fabric.

Maintenance schedule:

 

Sl no.

 

Name of the maintenance work

 

Time interval

 

01.

 

Steam pressure regulator checking

 

Every hour

 

02.

 

Cleaning of the cylinders

 

Every batch unloaded

 

03.

 

Checking the water pipe

 

Everyday

 

04.

 

Checking the motor and electric connection

 

Weekly

 

05.

 

Greasing and oiling in roller bearings and gears

 

Weekly

 

06.

 

Cleaning the steam inlet and outlet pipe

 

Weekly

 

07.

 

Checking the flow of water

 

Every hour

 

08.

 

Checking the efficiency of fabric tensiobner

 

Every hour

 

09.

 

Checking the inlet and outlet valves

 

Everyday

 

Conclusion:

maintenance is very important work for any machine. By this, the longer life & production capacity will increase. So this experiment will surely be helpful for our future profession life.

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